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Metal Roof Waterproofing & Leak Repair in Malaysia

Metal roof leaks commonly occur around screws, fasteners, sheet overlaps, joints, flashing and rusted sections. ARCHTECH identifies the actual source of the leak before recommending the right waterproofing solution, helping prevent recurring leakage without unnecessary roof replacement.

Where Does a Metal Roof Usually Leak

Metal roofs are durable and long-lasting, but without proper waterproofing over time, these issues can compromise the roof itself and the structure beneath it, leading to costly repairs and a shortened lifespan.

  • Loose or Deteriorated Screws & Fasteners

    Movement and ageing can loosen screws or damage washers, creating small openings where rainwater enters.
  • Sheet Overlaps & Seams

    Poorly sealed or deteriorated overlaps can allow wind-driven rain to penetrate between roof sheets.
  • Flashing & Roof Junctions

    Connections around walls, ridges, vents and penetrations are common leakage points.
  • Rusted or Corroded Roof Sheets

    Corrosion can weaken the metal surface and eventually create small holes that allow water penetration.
  • Gutters & Drainage Areas

    Blocked or deteriorated gutters can cause water to back up and enter vulnerable roof joints.
  • Old Sealants & Previous Repairs

    Sealants can harden, crack or lose adhesion after prolonged exposure to heat and UV.

Why Does My Metal Roof Keep Leaking After Repair?

A ceiling drip does not always appear directly beneath the point where rainwater enters. Water can travel along roof sheets, insulation, structural members and overlaps before becoming visible indoors.

Leaks often appear at drip points, but the actual entry may be at seams, fasteners, or panels, so patching only the drips leaves the root cause untreated.

Relying solely on sealants without proper membrane or coating integration can fail under thermal movement, exposing the roof to recurring leaks.

Metal roofs expand and contract with temperature changes; if movement isn’t accounted for, cracks, gaps, and failed joints allow water to penetrate.

Corrosion, panel deformation, or loose fasteners weaken the roof’s integrity, and repairs without a full assessment often fail quickly.

Some membranes or coatings don’t bond well to metal, leading to peeling, blistering, or inadequate coverage over joints and seams.

Why Metal Roof Waterproofing Matters in Malaysia

Metal roofs are strong and long-lasting, but in Malaysia’s extreme climate plus metal naturally absorbs and transfers heat, a non-insulated metal roof can quickly turn your interior space hot and stuffy, forcing air-conditioning to work harder.

By applying ARCHTECH Waterproofing to prevents leaks and rust. At the same time, your roof gains a protective layer that reduces heat absorption, improves indoor comfort, and helps lower energy usage throughout the year.

Archtech metal roof waterproofing diagram showing heat reflection and waterproofing protection layers with benefits for temperature reduction and energy savings

Which Metal Roof Waterproofing Solution Do I Need?

Metal Roof Problem Likely Cause Approach
Leak around screws Loose fastener or damaged washer Fastener treatment and flexible sealing
Leak along sheet overlap Failed joint or roof movement Joint reinforcement and waterproof coating
Rust spots on the roof Surface corrosion Rust treatment and protective waterproofing
Multiple small leaks Ageing roof or deteriorated waterproofing system Broader waterproof coating or membrane system
Leaks only during heavy rain Wind-driven rain entering through joints, flashing or overlaps Leak-source inspection and targeted waterproofing treatment
Recurring leak after previous repair Root cause was not properly identified or incompatible materials were used Full roof assessment and a compatible waterproofing system
Severely rusted or perforated roof sheets Advanced corrosion and material deterioration Roof sheet repair or replacement before waterproofing

Repair, Recoat or Replace Your Metal Roof?

Metal roofs face challenges such as leaks at screw points, rusting sheets, deteriorated sealants, and weather expansion. Proper waterproofing protects your property from costly interior damage and ensures long-term durability. Our solutions serve both proactive planners and those facing immediate leakage issues.

Homeowners, Shops & Commercial Units

Practical Protection

If your metal roof is severely aged or rusted, replacement is the most effective solution. ARCHTECH installs new metal roofing strengthened with a protective waterproofing layer that seals joints and penetrations, prevents future corrosion, and extends roof lifespan. Suitable for houses and shoplots, our systems deliver durable, weather-resistant protection against daily exposure and heavy rainfall. 


Industrial & Large-Scale Metal Roof Structures

High-Demand Performance

Industrial plants, warehouses, and facilities with large-span metal roofing require robust waterproofing to handle movement, vibration, and constant weather stress. ARCHTECH coating system is essential to prevent operational disruptions. We provides industrial-grade metal roof waterproofing designed to withstand harsh conditions, ensuring long-term protection and minimal maintenance.

How Our Experts Identify & Fix Metal Roof Leaks

We provide a systematic, long-lasting solution that protects your property from leaks, mould, and structural damage. Here’s how we do it: ​
  • 1

    Root Cause Inspection

    Our specialist inspects the metal roof to identify the actual source of leakage. This includes assessing roof sheet condition, fasteners, joints, sealant integrity, drainage paths, corrosion, and signs of thermal movement before recommending any solution.
  • 2

    Surface Preparation & Repair

    Once the cause is identified, necessary preparatory works are carried out. This may include fastener treatment, joint rectification, corrosion treatment, and surface preparation to ensure the roof is suitable for waterproofing application.
  • 3

    Waterproofing System Application

    Based on the roof condition and movement characteristics, an appropriate waterproofing system is applied. This may include liquid-applied membranes, PU coating systems, or joint-specific treatments, selected to accommodate roof movement and exposure while reducing the risk of recurring leaks.
  • 4

    Detailing & Final Inspection

    Critical detailing at joints, penetrations, and terminations is completed, followed by final inspection to ensure proper application before handover.

The solution leaves your area fully sealed and dry, providing lasting protection against leaks and daily moisture.

Long-Lasting Waterproofing for Your Metal Roof

Our metal roof waterproofing begins with a thorough inspection to identify all leak-prone areas, including panels, flashing, vents, and skylights. Using expert techniques tailored to the roof’s structure, we address leaks at the source and protect against rust and corrosion, ensuring it remains dry, secure, and reliable for years to come.

Certified and Experienced Applicators

All of our applicators are trained and experienced in handling metal roof waterproofing works.

Comprehensive Leak Resolution

We have complete solutions to tackle all types of water leakage on metal roofs, serving industrial, commercial, and residential buildings with lasting results. 


Lab-Tested and Certified Materials

We use materials that have been tested and certified to meet relevant performance and quality standards.

Green Label Products

We use low-VOC, environmentally responsible products to support safer indoor and surrounding environments.

Up to 5 years Warranty for a Piece of Mind

Our long-term warranty covers all metal roof waterproofing work, giving you confidence in durability and reliability of ARCHTECH’s leak-proof solution.

Our Past Projects

ARCHTECH Waterproofing has been trusted across nation wide, from hospitality developments and government facilities to large-scale engineering works and premium residential properties. Our solutions are engineered for long-term performance, backed by technical expertise at every stage of the project.

Can’t Describe the Leak? Just Show Us.

Send a photo or video of your leak, and let our waterproofing specialist assess the situation so you don’t spend on wrong repairs.

Metal Roof Leaking? We’ve Got You Covered.

Tell us what you’re facing, whether it’s a leak, damp smell, mould stain or bubbling paint. Our team will review your case and get back to you with a personalised solution and quotation.

Explore Our Comprehensive Range of Waterproofing Solutions for Other Areas

Discover how we protect every area of your property.

HOW CAN WE ASSIST?

Frequently Asked Questions

The best waterproofing depends on the condition of the roof and the source of the leak. Flexible waterproof coatings are commonly used for larger roof areas, while sealants are suitable for screws, joints, flashing and small gaps. For ageing roofs with multiple weak points, a complete waterproofing system may provide better protection than spot repairs alone.
Metal roofs often leak during heavy rain because water can enter through loose screws, worn washers, sheet overlaps, joints, flashing, rusted sections or damaged gutters. Wind-driven rain can also force water through small openings that may not leak during normal rainfall.
A suitable metal roof waterproofing coating should have good adhesion, flexibility, UV resistance and weather resistance. It should also be able to accommodate the natural expansion and contraction of metal caused by temperature changes.
Yes. For many metal roofs, roof leak repair can be carried out without full replacement if the roof sheets are still structurally sound. Leaking joints, fasteners, seams and minor rusted areas can often be repaired before a waterproof coating or membrane is applied.
Metal roof screws and joints are usually inspected, tightened or replaced where necessary before a flexible sealant or waterproofing material is applied. Vulnerable seams and overlaps may also require reinforcement before the main waterproof coating is installed.
Waterproofing can be applied to metal roofs with minor surface rust, but the rust should first be cleaned and treated properly. Loose corrosion, dirt and failing coatings must be removed to ensure good adhesion. Severely corroded or perforated roof sheets may require repair or replacement before waterproofing.
The lifespan of metal roof waterproofing depends on the waterproofing system used, surface preparation, roof condition, installation quality and exposure to sunlight and heavy rain. Regular inspection and maintenance can help identify deteriorating joints, sealants or coatings before leaks become more serious.